Bending tools, press brake tooling for Promecam System

We offer for our customers all bending tooling solutions for hydraulic and electric press brakes for clamping system Promecam / Amada - EURO style.
Promecam - EURO is the most common system in the world which and used on main european and asian production press brakes. We supply all main standard configurations and modifications of Euro-System to One Touch (Japan and Middle East machines); Bystronic and others.
We supply: punches, dies, adapters, holders, clamps and intermediates with rich selection of standard types and possility to make any special bending tools under request of customer including the length of 6000-8000 mm in one piece.
We are able to assist the customer to recommend tools according to his parts as well as to prepare the sequence or quotation for special shapes if necessary.

Sizes and sets:

• Solid pieces 415, 835 mm
• 805 mm segmented set for punches. Segmented set includes pieces: 100 horn left, 270, 10, 15, 20, 40, 50, 200, 100 horn right
• 805 mm segmented set for dies. Segmented set includes pieces: 200, 50, 40, 20, 15, 10, 370, 100 mm
• Complete sets for lengths for machines 1,5 / 2 / 2,5 / 3 / 4 meters

Supplies:

• Punches 88°, 85°, 60°, 45°, 35°, 30°, 26°
• Special line of punches with fixed height
• Punches with moveable horns for boxes bending
• Dies 88°, 85°, 70°, 60°, 45°, 30°
• Roller dies for bending with small flanges
• Hemming / Flattening sets
• Elongation adapters
• Bending tools for radius bends
• Bending tools for Z-bends
• Punch and die holders and replaceable elements
• Lower tooling for bending in nylon or polyurethane
• Adapters for use of tools of other press brake systems
• Any special tools developed for your applications

Options and possibilities:

• One Touch Amada (Japanese style); Gasparini, Euro Bystronic and other clamping modifications
• Customized lengths
• Angle modifications
• Punch radius modifications
• Die radius modifications
• Additional grooves and milling to prevent collissions
• Customized horns
• 42CrMo4 premium material customized tooling
• Nitriding treatment / coating
• Phosphating treatment / coating for enhanced corrosion protection

Heavy Duty tooling for Promecam system

The standard Promecam system is rated for loads of up to 100 t/m. This limitation is primarily due to the 14 mm thickness of the force-transmitting area of the standard intermediates, combined with standard tooling geometries. Exceeding this limit may result in damage to the tooling or, in extreme cases, to the press brake itself.
However, by using HD (Heavy Duty) intermediates with a thicker force-transmitting area, it is possible to handle loads of up to 150 t/m. This is particularly useful for bending thick steel or special steels and alloys. We offer HD intermediates as replacements for the standard versions, together with tooling designed for loads above 100 t/m. This includes dies with larger V-openings and punches with R5, R6, and R10 radii. Special tooling geometries can also be developed upon request.
Please note that every tooling configuration and its permissible load must be verified with the press brake manufacturer. Even if a machine is rated for more than 100 tons, this does not necessarily mean that its full capacity can be applied over a 1-meter length or less.

Adapters and support for transition into Promecam system

One of our product groups includes a wide range of press brake adapters that allow conversion to Promecam systems. We offer standard punch adapters (upper tooling) for Bystronic, Trumpf, Wila, Weinbrenner, CBC, EHT, Colgar, Durmazlar, Baykal, and Darley machines. In addition, we can design and supply customized adapters tailored specifically to your press brake. Adapter heights can also be manufactured to individual requirements.
This conversion represents an additional investment, but it enables even older machines to use modern tooling (including sectional tooling) and to apply modern bending techniques. Adapters for high-tonnage applications (up to 150 t/m) can also be supplied.
For lower tooling (dies), we offer modular die supports in 520 mm or 1050 mm lengths, allowing flexible assembly to any required total length, as well as monoblock die supports for press brakes with working lengths of 2.0, 2.5, 3.0, and 4.0 meters. This solution makes it possible to use modern Promecam dies (including 4-V dies) and sectional dies, which cannot be used on machines equipped with only two-side clamping systems. Overall, this approach is often a more cost-effective alternative to purchasing special full-length multi-V dies, which can be significantly more expensive.